Expertise
Curiosity, tenacity and the highest standards lead us to better solutions.
We cooperate closely with our customers to transform ideas into high-quality products. We achieve this through intensive development work, investing in the latest technologies and nurturing our employees. For our loyal customers, this is a strategic advantage and often a key reason they put their trust in us.
Our areas of expertise:
From visions come ideas. From ideas come consistently precise products, efficiently manufactured and delivered on time. At Wild & Küpfer we work closely and comprehensively with customers from a wide variety of sectors.
1. Consulting and development 
Exciting solutions for demanding customers
The demand for cutting-edge technologies is constantly growing. Our continuous investment in technology and know-how means we always offer innovative, cost-effective solutions to our customers.
Our highly qualified technical specialists work with customers to transform their visions into product ideas. For us, no problem is too complex. Because challenges drive us forward. Together, we develop system solutions in plastic, construct process-optimised injection moulds, verify cost-effectiveness, calculate variants for series production and define quality control objectives.
- Product design and product development
- Rheological calculations and simulations
- FEM analysis
- Reverse engineering
- Fast prototype analysis
- 3D printing
- Product and process-optimised mould design
2. Mouldshop
The highest-quality moulds for consistently precise parts
Our customers reap the benefits of our internal mouldshop, which is set up to provide quality and performance. Our qualified and motivated engineering team crafts high-tech moulds in single-component and two-component formats. As well as standard technologies, we also manufacture microstructures on precision milling machines and construct mould components layer by layer using laser technology.
Using ultramodern systems, our production is highly automated and standardised. The system-integrated measuring technology qualifies each individual component on the mould and guarantees end-to-end quality. The interplay of all these factors makes our mouldshop the nucleus of precision.
- Single-component and multi-component high-tech moulds
- Multi-cavity moulds
- Ultramodern production technologies:
- Fully-automated 3- and 5-axis HSC milling
3. Production: Industry
Efficient production around the clock with quality guaranteed by fully automated injection moulding machines and our qualified specialists
Leading companies in industry from Europe and overseas produce high-tech products with Wild & Küpfer. Our complex injection-moulded components are used in construction, drive, safety, electrical and automotive engineering as well as in telecommunications and equipment manufacture. We guarantee our customers maximum reliability in medium to large production lots.
- Over 75 injection moulding machines with clamping forces between 180 kN and 4,000 kN
- Extraction and packaging by fully automated robots
- The most up-to-date production technologies:
- Single-and multi-component technology
- Insert technology
- Sandwich technology
- End-to-end digitalised production for maximum transparency
- Continuous batch tracking
- Intelligent logistics robots for palette and blister transports (IGV)
Production: MedTech
Production processes in all qualification and validation phases
We produce highly specialised system solutions for our customers from the pharmaceutical, medical, dental and surgical technology, biotechnology, microfluidics and diagnostics sectors. All production processes are held to the MedTech standards in all qualification and validation phases. Our cleanroom production according to ISO class 7 and 8 under DIN EN ISO 14644 guarantees maximum safety and hygiene.
- Production on over 15 qualified injection moulding machines with clamping forces between 250 kN and 2,000 kN, including two-component machines
- 3-axis and 6-axis extractors
- Cleanroom production meets medical cleanliness standards
- Comprehensive documentation and validated processes for maximum transparency
- Continuous batch tracking
4. Assembly and finishing: Industry
Customer-specific finishing: flexible and individually adjustable
Our final finishing can be flexibly arranged around the needs of our industry customers. Our qualified employees and our robots offer everything from manual assembly to partially or fully automated assembly of components.
- Highly technically complex systems
- Cost-effective and reliable processes
- Customer-specific finishing of parts, e.g.
- Laser engraving
- Pad printing
- Hot stamping
- Laser welding
- Ultrasonic welding
Assembly and finishing: MedTech
Customer-oriented and conforming to the strictest hygiene standards
Assembly is carried out under ISO class 7 and 8 cleanroom conditions according to DIN EN ISO 14644 to comply with the strict requirements of our customers from the MedTech sector.
- Assembly under ISO class 7 and 8 cleanroom conditions
- Manual as well as partially or fully automated assembly of components using highly technically complex systems
- Customer-specific finishing in the cleanroom
- Continuous batch tracking
5. Logistics and services
Reliable planning and on-time deliveries
Our logistics are a vital component of the whole supply chain and also an integral part of the Wild & Küpfer insourcing strategy we provide for our customers. We guarantee a high storage capacity for finished products, raw materials and packaging to ensure maximum availability and flexible production planning. Upon request, we can maintain compulsory stocks for our customers to cover demand peaks.
- Automated in-house logistics (IGV – intelligent guided vehicle)
- First in first out (FIFO)
- Just-in-time deliveries
- Company vehicle fleet
6. Quality management
Maximum security and transparency – the basis for superlative precision
We believe in systematic, process-oriented and preventive quality assurance. That is why we invest continuously in technology and the specialist expertise of our employees. We also supply the necessary documentation in order to guarantee maximum transparency.
As a matter of course, we consider requalification and revalidation, as well as batch release, to be integral components of our quality management process.
We assess the quality of new projects and series productions using the most up-to-date testing and measurement methods. Our measuring technology is not just an aspect of quality control – it is the basis for superlative precision.
- Management system according to ISO 9001, ISO 13485 and ISO 14001
- Risk management based on ISO 14971
- Digitalised solution for quality management and quality assurance
- Integrated CAPA and change management
- Qualification of moulds, systems and equipment
- Validation of manufacturing processes
- Validated IT systems
- In-house measurement and test methods
- Computer tomography (including as a service)
- Optical and tactile measuring machines
- Measuring microscope
- Tension and compression testing equipment
- Gear metrology
- DSC-Material analysis
- Moisture content measurements
- Colour measurements (spectroscopy)
- Surface roughness measurements
